Hmk Automation & Drives in Congleton


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HMK are the Uk's Largest supplier of Automation Products In the UK. We offer a diverse range of general and high performance drives, mechanical components and solutions....HMK Automation & Drives are the largest Integrated Drive Systems provider in the UK.With a myriad of standard applications, fully supported with real world drives experience and an extensive mechanical offer, HMK Automation & Drives is uniquely positioned to support and partner OEM's and system integrators alike . We are different because we supply totally integrated solutions, we don't just shift boxes. We have a large team of around 20 engineers with a combined experience of over 200 years. HMK has been established for the last 30 years supporting the OEM and system integrator markets. We work alongside OEM's and system integrators adding value. All our Engineers are fully qualified and heavily experienced with Siemens Equipment. We have a team of around 30-40 sales and customer service employees. We are members of NFA, LLoyds, DNV. ISO Accredited. To meet the needs of an increasingly demanding and selective market, Dinamic Oil have completely updated their RE and GB ranges of planetary gearboxes. With the introduction of new sizes the already comprehensive product lines have been extended and enhanced in line with feedback from the power transmission market. Dinamic oil Planetary gearboxes are suited to a broad range of applications covering the high overload characteristics found in the mobile industry to the longevity and reliable requirements of the industrial sector. In the mobile market Dinamic Oil gear motor products can be found in machinery for lifting & transportation, building and construction, agriculture & marine;Specific applications include concrete pumps, excavators, cranes, deck winches, in fact anywhere rotational movement is required. The use of planetary gearboxes for industrial applications is growing rapidly and they are now common in the sheet metal, steel, plastics water treatment, chemical, energy mining and process industries. The renowned versatility of Dinamic oil gearboxes has been further expanded with the introduction of the new input and output adapters and accessories to make this the most comprehensive transmission system on the market. more infoDinamic Oil Planetary Winch Drives Rotating case gearboxes, complete with static negative disc brakes, offer the best of both our planetary gearboxes and hydraulic lifting winches. Nominal output torque values range from 4.000 Nm to 50.000 Nm.more infoThe versatile inverter for basic solutions Siemens is offering a simple and cost-effective drive solution with its compact SINAMICS V20 Basic Performance inverter. SINAMICS V20 sets itself apart as a result of its quick commissioning times, ease of operation, robustness and cost-efficiency. With four frame sizes, it covers a power range extending from 0.12 kW up to 15 kW. Benefits Easy to install Push-through and wall mounting – side-by-side possible for both USS and MODBUS RTU at terminals Integrated braking chopper from 7.5 kW to 15 kW (10 hp up to 20 hp) Easy to use Parameter loading without power supply Integrated application and connection macros Keep Running Mode for uninterrupted operation Wide voltage range, advanced cooling design and coated PCBs increase robustness Easy to save money ECO mode for V/f, V2/f Hibernation mode DC coupling Typical applications SINAMICS V20 has a compact design, and can be individually adapted to the particular application or user requirements using various options (for example, an external BOP, connecting cable, filter, braking resistors, shielding, ...). The compact and rugged devices are tailored for operating pumps, fans, compressors and conveyor belts as well as for basic drive applications in the process and manufacturing industriesmore infoThe new SINAMICS G120 series of frequency converters is designed to provide precise and cost-effective speed/torque control of AC motors. With different device versions (frame sizes FSA to FSF) in an output range of 0.37 kW to 90 kW, it is suitable for a wide variety of drive solutions. Modularity SINAMICS G120 is a modular converter system comprising a variety of functional units. The two main units are the Control Unit (CU) and the Power Module (PM) The Control Unit controls and monitors the Power Module and the connected motor in several different modes. It supports communication with a local or central controller and with monitoring equipment or input/output terminals for a direct control function. The Power Module supplies the motor in the power range 0.37 kW to 90 kW. The Power Module is controlled by a microprocessor in the Control Unit. State-of-the-art IGBT technology with pulse-width-modulated motor voltage and selectable pulse frequency is applied to achieve extremely reliable, flexible motor operation. An extensive range of protective functions afford a high degree of motor protection. Furthermore, a large number of additional components are available, such as: Basic Operator Panel (BOP) for basic programming and copying of drive parameters Line filter, classes A and B Line reactors Braking resistors Output reactors for long motor cables Safety integrated The SINAMICS G120 range includes converters for safety-oriented applications. All Power Modules are designed as intrinsically failsafe. A Safety Integrated Drive can be created by combining a Power Module with the relevant Failsafe Control Unit. The SINAMICS G120 fail-safe frequency converter provides four safety functions, certified in accordance with EN 954-1 Cat. 3 and IEC 61508 SIL 2: Safe stop 1 (SS1) Safely limited speed (SLS) Safe brake control (SBC) Safe torque off (STO) New cooling concept and varnishing of electronic modules Significant increase in service life or useful life is achieved by the new cooling system and varnishing of the electronic modules. These features are based on the following principles: Disposal of all heat losses via an external heat sink Electronic modules not located in air duct Natural cooled electronic components Standardized convection cooling of Control Unit All cooling air is directed through the heat sink STARTER drive/commissioning software The STARTER drive/commissioning software supports the commissioning and maintenance of SINAMICS G120 converters. It provides operator guidance designed to simplify and speed up commissioning, combined with comprehensive, user-friendly functions for the relevant drive solution.more infoThe flexible, modular drive system for sophisticated tasks The SINAMICS S120 drive system is the basis for industrial, high-performance applications in the fields of mechanical and system engineering. Numerous harmonized components and functions are available to design optimal solutions. SINAMICS S120 provides powerful single drives and coordinated drives (multiple-axis applications) supporting vector or servo functions. It covers the 0.12 to 4,500 kW performance range. SINAMICS S120 offers a broad range of cooling concepts. SINAMICS S120 - optimal solutions for productivity and flexibility Perfect basis for modular system and machine concepts through innovative system architecture and digital communication options Faster engineering and commissioning via the SIZER and STARTER tools Simple cabling with DRIVE-CLiQ Efficient and consistent solutions via Totally Integrated Automation (TIA), consistency from SINAMICS through to the automation level Stand alone drive for single or three phase connection The SINAMICS S120 AC servo and vector drive is an extension to the SINAMICS S120 drive range. Offering a packaged drive solution to enable direct AC mains connection without the need for a separate power supply or line module. When connected to single-phase 230VAC, drive size range from 0.12 to 0.75KW . Connected to a 3 phase 400VAC supply, drives range from 0.37 to 250KW. Drives are fitted with control units. The CU310 control unit allows the drive to be controlled via a ProfiBus or ProfiNet command interface and features the new EPOS motion firmware. The CUA31 control module will allow drives to be connected together using DRIVE-CliQ and commander by a CU320 controller. Supply Voltage 1ph 200-240VAC or 3ph 380–480VAC Flexible command and control Rectifier diode bridge Integrated chopper transistor, braking resistor external Compact design Integrated 24V DC power supply Short circuit and earth fault proof Integrated safety function ‘Safe Standstill’ Build-in line filter (optional, class A) System Architecture SINAMICS S120 AC drives, SINAMICS S120 DC/AC drives, DRIVE-CLiQ & electronic type plates Drive Set-Up The Siemens Sinamics S drives can be comissioned with the software package Starter. A step by step Sinamics Starter Guided Tour can be downloaded from the Siemens web-site.more infoExperts agree that future production facilities will be much smarter than today’s factories. And it is also sure that drive technology will become ever more complex and demanding. Offering consistent integration into the entire environment of the production process, Integrated Drive Systems from HMK & Siemens provide an answer to the challenges posed by today‘s – and even more so, tomorrow‘s – industrial production. Today, plants and machines must reach increasingly higher rates of productivity and efficiency at the lowest possible cost. At the same time, the next stage of industrial manufacturing is already looming on the horizon: Industry 4.0, characterized by smart factories and self- organizing communities of machines driven by information generated in the virtual world. Drive technology alone will hardly be able to tackle all the new challenges. What is needed is consistent integration of drive technology into the entire environment of the production process.With HMK & Siemens Integrated Drive Systems, this has become reality for the first time ever. Based on the world‘s most consistent and comprehensive product range in the field of drive systems, Siemens Integrated Drive Systems are the only true one-stop solution for entire drive trains on the market. They turn drives into success factors that pave the way to the future of manufacturing. They help improve the productivity, efficiency, and international competitiveness of industrial production and reduce time to market and time to profit considerably the Integrated Drive Systems concept. On the horizontal, drive portfolio level, all frequency converters, motors, couplings, and gear units are guaranteed to interact and integrate seamlessly. On the vertical level, the integration into automation, Integrated Drive Systems are part of Totally Integrated Automation (TIA), and, as such, perfectly integrated into the entire automation environment – from the field level all the way to the MES. The third level, lifecycle integration, comprises software and services for all project steps from planning, design, and engineering to operation, maintenance, and all the way to modernization measures.more infoHMK offers a complete range of industrial electric drives. Whether it’s a matter of efficient pumping, ventilating and compressing, or precise movement, processing, or machining, the number of application areas for frequency converters is almost endless. So it’s good that there is one family of drives for all of these areas that fulfills every requirement perfectly: SINAMICS. Our portfolio represents uniform engineering, extremely high efficiency and convenient operation. SINAMICS, the worlds largest drives family, is the backbone of out offer, but we also provide the Micromaster 420, 430, 440 and Masterdrive MC, VC ranges as like for like replacements. We also offer the the versatile Compax3 solution drive and XL stepper drives from Parker Hannifin.more infoSiemens SIMOGEAR Helical Geared Motors When you choose Siemens Simogear, you get a standard product which is both flexible and efficient. You can therefore rest assured that your solution will meet the industry’s strictest requirements for optimised applications. Advantages Greater flexibility, a perfect fit and the best possible performance - Siemens gearbox products are easily adapted to the individual application. You get optimal efficiency – every time We are more than willing to help you find the right gear - We are an authorised Siemens gearbox dealer and we are well-qualified to find the ideal solution using Siemens’ advanced calculation and product selection tools Standardisation makes things easier for you - Simogear is designed to meet general industrial standards, so it is easy for you to find a 1:1 solution. – and easier for you to get things off the ground fast. Features High gear ratios (plug in pinion) Very economic performance Very energy efficient (efficiencies of 97% per stage) High power rangemore infoThe Neugart PLN series is a perfect combination of innovation, efficiency and economy. Minimal backlash (<1´) High output torque Neugart PCS-2 is standard High degree of efficiency (98%) Ground and honed gears 14 Transmission ratios i=3,...,100 Low noise (< 58 dB(A)) High quality (ISO 9001) Universal mounting positions Simple motor mounting Permanent lubrication Further options Equidirectional rotation Balanced motor pinion Option 14 corresponds to the PLS output geometrymore infoThe Series G helical industrial gearboxes have been introduced to meet the requirements of today's demanding applications in the medium and heavy-duty sector of the power transmission market. Innovative modular design technology has minimized manufactured part count to maximize availability of product. Gear tooth geometry design combines maximum efficiency with high load carrying capacity and minimal noise generation. Serviceability of the product was key in the design of the Series G range allowing easy maintenance for long life and reliability, which are synonymous with our field reputation. Unit Sizes: 14, 15, 16, 17, 18, 19, 21 and 22 Input Power: Up to 1,860 kW (2,494 HP) Output Torque: Up to 162,000 Nm (1,433,821 lb.in.) Gear Ratios: Up to 315:1 in multistage and up to 70,000:1 in combined form Output Shaft: Up to 240mm (9.45 in.)Motor Sizes: IEC Frames from 200 to 315; NEMA Frames from 254 to 445 Features & Benefits This product takes advantage of our many years of accumulated design expertise together with the use of high quality materials and components, and has the following features & benefits: Case hardened and ground helical gears, and hard finished spiral bevel gears have optimised gear geometry to maximise strength and efficiency, and to minimise noise and vibration. Horizontal split case design for ease of maintenance. Large diameter output shaft and bearings to maximize overhung load capacity. Innovative modular construction has minimised part count to maximise availability of product.more infoGeneral Information All synchronization controllers shown on this site operate according to the Master- Slave principle. Where the Master can freely move with any motion profile under control of any remote speed reference, the synchronizer will control one or several Slaves to exactly follow the Master motion in terms of position and speed. The control is based on incremental position feedback by means of encoders on both sides. Many applications just use a measuring wheel with encoder instead of a Master drive. It is possible to preset every speed or gear ratio by means of adjustable impulse scaling factors. All units can accept marker pulses from the encoders and from remote proximity switches or photocells, to automatically produce the correct position with pitch or cycle related applications. mks synchro controllers can operate with any kind of speed variable drives (AC- inverter, DC, Servo or hydraulic type) that follow to a +/-10V speed reference signal. The extremely fast position control loop provides excellent performance even with highly dynamic applicationsmore infohe Zero-Max CD Coupling is a unique hybrid coupling combining the best features found in both steel disk and elastomeric couplings. Through its patented open arm design and use of rugged composite materials, the coupling offers high misalignment and high torsional stiffness. All models are available with Setscrew or Clamp style hubs. Hubs are available with steel or aluminum hubs for single flex and double flex. Benefits: Zero-backlash High misalignment Torsional stiffness Clamp style hubs available Unitized, drop out disc pack Maintenance free Environmentally tough Longer life Single Flex Steel Aluminum (AC Series) Aluminium (A1C Series) Diameter: 1.85" - 12" (47mm to 305mm) Continuous torque up to 47,200 in.-lbs. (5,333Nm) Angular Misalignment up to 3° Parallel Misalignment up to 0.040" (1mm) Axial Misalignment up to 0.250" (6.4mm)more infoFirst Choice Low Voltage Drive Systems for Variable Speed Operation Siemens’ extensive portfolio of low voltage drive systems is the most complete and thoroughly integrated family of drives in the world. With a high level of flexibility, functionality and engineering comfort, our systems cover all performance levels — from simple frequency converter tasks and coordinated drives through to motion control tasks. Our portfolio represents uniform engineering, extremely high efficiency and convenient operation.Siemens’ innovative design provides the right frequency converter for every drive application. Our products range from basic drives with Sinamics V, flexible drives with Sinamics G, all the way up to complex motion control utilising Sinamics S SINAMICS, the worlds largest drives family, is the backbone of out offer, but we also provide the Micromaster 420, 430, 440 and Masterdrive MC, VC ranges as like for like replacements. We also offer the the versatile Compax3 solution drive and XL stepper drives from Parker Hannifin.As the mechanical drive expert for the machine building and system integrator markets HMK's sector and technological expertise is with you at every step. Our mechanical drive knowledge, coupled with our Key Partners extensive product ranges is a winning formula. Working with plant OEM's and System Integrators we are committed to process development and engineering solutions. We supply original equipment of industrial gearboxes,motors, actuators, rack and pinion, couplings and linear guides. Working with our partners BAHR, Neugart, Atlanta, Zero-Max and Thomson, HMK offers the complete Mechanical Drive Solution. Our experienced team offers pre and post sales consultancy and post-sale technical and commissioning support. Our key Global Partners represent the very best products and technologies within the automation market today allowing HMK to offer our customers a complete product portfolio. We offer a single point of contact for our clients' requirements from product selection advice, project consultancy through to complex engineered solutions. At HMK we offer extensive product ranges, innovative systems, integrated solutions and most importantly acomprehensive service and support.As the mechanical drive expert for the machine building and system integrator markets HMK's sector and technological expertise is with you at every step. Our mechanical drive knowledge, coupled with our Key Partners extensive product ranges is a winning formula. Working with plant OEM's and System Integrators we are committed to process development and engineering solutions. We supply original equipment of industrial gearboxes,motors, actuators, rack and pinion, couplings and linear guides. Working with our partners BAHR, Neugart, Atlanta, Zero-Max and Thomson, HMK offers the complete Mechanical Drive Solution. Our experienced team offers pre and post sales consultancy and post-sale technical and commissioning support. Our key Global Partners represent the very best products and technologies within the automation market today allowing HMK to offer our customers a complete product portfolio. We offer a single point of contact for our clients' requirements from product selection advice, project consultancy through to complex engineered solutions. At HMK we offer extensive product ranges, innovative systems, integrated solutions and most importantly acomprehensive service and support.Solutions Development HMK's team of highly qualified and experienced application engineers is committed to delivering system solutions on time and within budget. We offer a single point of contact for our clients' requirements from product selection advice, project consultancy through to complex engineered solutions. As the drive automation leader for the machine building and system integrator markets HMK's sector and technological expertise is with you at every step. Our drive technology capabilities will help you from initial planning, through to concept development, to successful implementation. At HMK we offer extensive product ranges, innovative systems, integrated solutions and most importantly a comprehensive service and support.Service & Support With an extensive engineering team, HMK provides rapid response around the world. We offer full application and product support throughout the lifecycle, fast reaction to breakdown and failure, with equipment exchange and site support services. Plants need to operate at the highest possible efficiency in order to ensure maximum productivity and minimum waste. Any unscheduled downtimes need to be kept to a minimum. However most plants/sites will experience some operation problems from time to time. HMK is your strategic partner to solve challenges in terms of productivity, availability, reliability, safety, costs, energy. We offer fast, expert advice delivering comprehensive solutions to industry problems.FAT & SAT Solutions In engineering and its various sub disciplines, acceptance testing is a test conducted to determine if the requirements of a specification or contract are met. It may involve chemical tests, physical tests or performance tests. In systems engineering it may involve black box testing performed on a system (for example: a piece of software, lots of manufactured mechanical parts, or batches of chemical products) prior to its delivery. The objective is to provide confidence that the delivered system meets the business requirements of the end user. The acceptance phase may also act as the final quality gateway, where any quality defects not previously detected may be uncovered. Software developers often distinguish acceptance testing by the system provider from acceptance testing by the customer (the user or client) prior to accepting transfer of ownership. In the case of software, acceptance testing performed by the customer is known as site acceptance testing (SAT). At HMK, our qualified team of engineers has many years experience in FAT & SAT solutions. Whatever the application or system we can offer unbiased advice and assurances.

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